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IEC 60079-0

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IEC 60079-0

Equipment General Requirements for Explosive Atmospheres

IEC 60079-0 is the foundation of the IEC 60079 series. It defines the general requirements applicable to all Ex equipment — markings, temperature classes, gas groups, dust groups, Equipment Protection Levels (EPL), construction principles. Every other IEC 60079 protection-method part references this one.

Dokumentstruktur

IEC 60079-0:2017+A1:2021

Equipment — General requirements

Single document. ~30 clauses covering scope, equipment groupings (I mining vs II surface vs III dust), temperature classes, gas/dust groups, EPL classification, materials and construction (enclosures, fasteners, cable entries, transparent parts), marking format and content, documentation, type tests.

Schlüsselbegriffe

Equipment Group
Group I = mining equipment (firedamp methane). Group II = surface industries (gas atmospheres). Group III = dust atmospheres. Different categories within each group correspond to acceptable zones (per ATEX) or EPL (per IECEx).
Gas Group classification
Group IIA (e.g., propane, butane, easiest to protect against). Group IIB (ethylene, methylene). Group IIC (hydrogen, acetylene — hardest, smallest minimum ignition energy). An Ex device certified IIC is automatically suitable for IIA and IIB. Reverse is NOT true.
Dust Group classification
Group IIIA (combustible flyings, e.g., textile fibers). Group IIIB (non-conductive dust, e.g., flour). Group IIIC (conductive dust, e.g., aluminum, magnesium — most dangerous because of conductivity bridging and lower ignition energies).
Temperature Class(T-class)
Maximum surface temperature an Ex device can reach during normal AND specified fault conditions. T1=450°C, T2=300°C, T3=200°C, T4=135°C, T5=100°C, T6=85°C. Must remain below the surrounding gas/dust auto-ignition temperature with safety margin.
Equipment Protection Level(EPL)
Ga/Gb/Gc for gas (Very High / High / Enhanced protection). Da/Db/Dc for dust. Ma/Mb for mining. EPL maps to ATEX Category : Ga ≈ Cat 1G, Gb ≈ Cat 2G, Gc ≈ Cat 3G.
Marking format
Per clause 29. Standard layout: '|II 2(1) G Ex eb [ia] IIC T4 Gb (Ga)' decoded as : Group II surface, Category 2 with Cat 1 internal part, Gas atmosphere, Ex protection methods (eb increased safety + [ia] intrinsic safety inside), Gas group IIC, T4 (135°C), EPL Gb with internal Ga part.
Ambient temperature range
Standard certification = -20°C to +40°C. Marking with 'Ta' indicates extended range, e.g., 'Ta -40°C to +60°C'. Outside this range, certification doesn't apply.

Notes & guidance

Why IEC 60079-0 is the rosetta stone

Every Ex device sold worldwide carries a marking that follows a specific format defined by IEC 60079-0 clause 29. Learn to read it, and you can grade compliance of any device in 30 seconds without opening the certificate.

A typical level transmitter for petrochemical service:

|II 2 G Ex ia IIC T4 Ga

Decoded:

  • |II — Equipment Group II (surface industries, not mining)
  • 2 — Category 2 (suitable for Zone 1 with EPL Gb at minimum)
  • G — Gas atmosphere (not dust)
  • Ex — meets one of the explosion protection methods defined by IEC 60079
  • ia — protection method “intrinsic safety, fault tolerance 2” (per IEC 60079-11)
  • IIC — gas group : safe with hydrogen and acetylene (the hardest)
  • T4 — surface temperature max 135°C
  • Ga — EPL Ga = highest protection (suitable for Zone 0)

So this device, despite being labeled “Category 2”, actually achieves EPL Ga and can be used in Zone 0 (continuous explosive atmosphere). The mismatch between ATEX category (2) and IECEx EPL (Ga) is allowed when the marking explicitly states the higher EPL.

The Equipment Group / Category / EPL triangle

ATEX GroupIndustryCat 1Cat 2Cat 3
Group IMining (methane)EPL MaEPL Mb(none)
Group II GGas surfaceEPL Ga (Zone 0)EPL Gb (Zone 1)EPL Gc (Zone 2)
Group II DDustEPL Da (Zone 20)EPL Db (Zone 21)EPL Dc (Zone 22)

The ATEX Directive 2014/34/EU uses Categories. IECEx and IEC 60079-0 use EPLs. They map 1-to-1 within each group.

Gas groups — minimum ignition energy

The MIE (Minimum Ignition Energy) for various gases (in mJ) :

GasMIEIEC Group
Methane0.28IIA
Propane, Butane0.25IIA
Ethylene0.07IIB
Hydrogen0.016IIC
Acetylene0.017IIC

The lower the MIE, the easier the gas ignites, the more rigorous the protection requirements. Hydrogen at 16 µJ is the hardest case — even tiny electrostatic discharges from a static-charged worker can ignite it. This is why hydrogen-handling installations are universally Group IIC.

The growing hydrogen economy (electrolysers, fuel cells, H2 storage) is driving renewed attention to Group IIC certification because everything that worked for natural gas (Group IIA) may not be adequate for H2.

Temperature class vs. gas Auto-Ignition Temperature

The T-class must be lower than the AIT of every gas present, with margin :

GasAIT (°C)Minimum T-class
Diesel vapor210T3 (200°C)
Methane595T1 (450°C)
Hydrogen560T1 (450°C)
Acetylene305T2 (300°C)
Carbon disulfide90T6 (85°C) — extreme case
Hexane225T3 (200°C)

For multi-gas environments, take the lowest AIT in the mix as the binding constraint. A refinery with diesel + crude oil vapors typically needs T3 minimum (sometimes T4 for safety margin).

What’s new in 2017 / 2021 amendment

Compared to Edition 6 (2011), Edition 7 brought :

  • Clarification of marking requirements (especially compound markings like ‘Ex eb [ia]’)
  • Updated material requirements (plastics ESD, light metals fire risk)
  • Tightened cable entry requirements (avoid Ex e gland on Ex d enclosure mis-pairing)
  • More precise dust marking requirements

Amendment 1:2021 added :

  • More guidance on “Special Protection” (Ex s) method
  • IECEx ‘OD’ (Operational Document) references
  • Better integration with hydrogen-specific requirements

The committee is preparing Edition 8 with focus on :

  • Battery storage in Ex (large lithium installations)
  • Wireless communication safety (5G, BLE in Ex)
  • Cybersecurity touch points (IEC 62443 mention in Ex context)
  • Updated definitions for new combustion chemistries (alternative fuels, ammonia, H2)

What this means for engineering

When specifying Ex equipment, your marking specification in the datasheet must include :

  • Equipment Group (I, II G, II D, depending on environment)
  • Category / EPL
  • Protection method(s) acceptable for your application
  • Gas group (must cover all gases present)
  • T-class (must respect AIT of all gases present)
  • Ambient temperature range (-20/+40 standard, extend if needed)

Example for a refinery instrument tag in Zone 1 with hydrogen presence:

“Equipment shall be ATEX Category 2G, EPL Gb minimum, gas group IIC (or device-specific equivalent covering H2), temperature class T3 minimum, ambient -20°C to +60°C, with marking compliant to IEC 60079-0 clause 29.”

Betroffene Branchen

  • All hazardous area industries (Oil & Gas, Chemical, Pharma, Mining, Pulp & Paper)
  • Food and beverage (dust)
  • Metal processing (combustible dust)
  • Pharmaceutical (solvents, dust)
  • Underground mining (Group I)

Referenzen & Vertiefung