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IEC 62619

IEC 62619

Safety of industrial lithium batteries

IEC 62619 sets the safety requirements and tests for secondary lithium cells and batteries used in industrial applications — stationary storage (telecom, UPS, grid BESS) and motive power (forklifts, AGVs). Edition 2 (2022) added thermal propagation, battery-system design and EMC requirements. It is the cell-and-battery safety layer beneath UL 9540A and NFPA 855.

Document structure

IEC 62619:2022

Safety requirements (this standard)

Safety tests and design requirements for secondary lithium cells and batteries in industrial use — overcharge, external short circuit, thermal propagation, plus battery-system design, protection against hazardous live and moving parts, and EMC (added in Edition 2).

IEC 62620

Performance (companion)

Performance requirements and tests for the same industrial lithium cells and batteries — capacity, cycle life, energy and power. The performance counterpart to 62619's safety.

IEC 63056

EES-specific safety (companion)

Additional and modified safety requirements for secondary lithium batteries used specifically in electrical energy storage systems (EES). Builds on IEC 62619 for grid-connected storage.

Key concepts

Industrial application scope
62619 covers stationary applications (telecom, UPS, electrical energy storage) and motive applications (forklift trucks, golf cars, automated guided vehicles). Road vehicles are explicitly out of scope — they are covered by the ISO 6469 / IEC 62660 automotive series instead.
Thermal propagation test(TP)
Edition 2 requires demonstrating that a single cell forced into thermal runaway does not cascade across the battery. An internal short is triggered and the design must show containment — the cell-level mirror of the system-level UL 9540A test.
Cell vs battery-system safety
62619 addresses both the cell (overcharge, short circuit, crush) and the assembled battery system — its BMS, protection circuits, enclosure and isolation. A safe cell in an unsafe system is not compliant.
Safe operating area enforced by the BMS(SOA)
Lithium chemistry is safe only inside a window of voltage, current and temperature. The Battery Management System must keep every cell inside that window and react to faults; 62619 tests that the protection actually holds.
IEC 63056 (EES deviations)
Grid storage stresses cells differently from a forklift — deep cycling, large series-parallel strings, long calendar life. IEC 63056 layers EES-specific safety requirements on top of 62619 for that duty.
Link to the installation stack
62619 makes the battery safe as a product; UL 9540A measures how a failure would propagate; NFPA 855 sets the separation, ventilation and suppression of the installation. Three layers, one safety case.

Notes & guidance

The safety floor for industrial lithium

Lithium cells store a lot of energy in a small space, and that is exactly why a faulty one is dangerous. IEC 62619 is the international standard that makes a secondary lithium cell — and the battery built from it — safe enough for industrial use: stationary storage like telecom, UPS and grid batteries, and motive power like forklifts and automated guided vehicles. Road vehicles are deliberately excluded; they follow the automotive battery series instead.

What it requires

The standard tests the cell against the abuses that precede a fire: overcharge, external short circuit, forced discharge, crush and heating. Edition 2 (2022) went further. It added a thermal propagation requirement — force one cell into runaway and the design must stop the failure cascading to its neighbours — together with rules for battery-system design, protection against hazardous live and moving parts, and electromagnetic compatibility. The principle is simple: a safe cell inside an unsafe pack is not a compliant product. The Battery Management System must keep every cell inside its safe operating area of voltage, current and temperature, and 62619 checks that the protection actually holds.

The companion documents

62619 rarely travels alone. IEC 62620 covers the performance of the same industrial cells — capacity, cycle life, energy and power — while 62619 covers their safety. For grid storage specifically, IEC 63056 adds and modifies requirements to reflect how electrical energy storage stresses cells: deep cycling, large series-parallel strings, long calendar life. Together they describe an industrial lithium battery that is both safe and fit for duty.

Where it sits in the stack

A battery storage installation is governed by three layers that build on each other. IEC 62619 makes the battery safe as a product. UL 9540A then measures how a failure would propagate from cell to module to unit. NFPA 855 uses that propagation data to set the separation distances, ventilation and fire suppression of the installation itself. The system-level series IEC 62933 ties the safety case together, and IEC 62443 secures the controls that keep the battery inside its limits.

Applicable industries

  • Grid-scale and behind-the-meter battery storage (BESS)
  • Stationary backup: telecom, UPS, data centres
  • Motive power: forklifts, AGVs, port and warehouse equipment
  • Cell, module and battery-pack manufacturers and integrators

References & further reading